• Certifications
  • Design & Engineering
  • Tooling & Moldmaking
  • Molding Production
  • Assembly
  • Quality Control


CERTIFICATIONS

EN ISO 13485:2012 Certified Click Here for Certificate
ISO 9001:2008 Certified Click Here for Certificate
ISO 14644-1 Certified Click Here for Certificate
► GMP Compliant
ISO Class 8 Clean Room for molding and assembly
► Numerous Fortune 500, Fortune 1000 and Global 1000 clients
► PEEK Resin Molding
► Medical-Grade Pad Printing

 

DESIGN & ENGINEERING

►Experienced, full-service design and    engineering department 
►Pro/E CAD/CAM software
►SolidWorks 3D Design software
►SolidView 3D Design Review software
►GES/STEP/DXF/Parasolid conversion    capability
►Product original design
►Product design for manufacturing (DFM)

TOOLING AND MOLDMAKING

►In-house precision mold making and prototyping
►High Volume Class 101, Multi-Cavity Production Mold capable
►Extensive Sinker EDM capabilities
►Extensive wire EDM capabilities
►Hole Popper EDM capabilities
►Advanced CNC machine center
►Lablond Makino CNC EDM sinkers
►Lablond Makino High Speed CNC Mill
►Cimatron CAD/CAM manufacturing software
►Extensive finish grinding, lath and drilling equipment
►Extensive Inspection Equipment (.0001”)
►SPE - SPI Polishing Capabilities

  • Lablond Makino High Speed CNC Mill
  • Lablond Makino CNC EDM Sinkers
  • CNC EDM Sinker
  • .015 Ball Mill- High Speed
  • Segment of Threaded Cavity
  • High Speed Mill Application
  • Two cavity medical bone drill guide
  • Pallet Milling Operation
  • Wire EDM (.004)
  • HolePopper (.010x4 in.)

 

PRODUCTION

►Precision molding machines from 40-385 tons
►1.8 oz - 30 oz shot weights
►Two-shot molding
►Gear molding
►Insert molding
►Over molding
►Rotary platen for over-molding of intricate parts
►Robotics for cost efficiency

  • PEEK Over Molding
  • Over Molding
  • Over Molding
  • Over Molding
  • Two Shot Molding
  • Two Shot Molding
  • Two Shot Molding Machine
  • Gear
  • Gears
  • Insert Molding
  • Insert Molding
  • Insert Molding

 

ASSEMBLY

►Air-conditioned, clean-filtered assembly environment
►Bar code labeling
►Fully-automated custom packaging
►Ultrasonic welding
►Ultraviolet gluing

  • Ultrasonic Welding
  • Blister Packaging
  • Blister Packaging

 

QUALITY CONTROL

►SQC pack software for process Monitoring
►Three Micro-Vu Automated Measurement Systems
►InSpec metrology software
►Brown & Sharpe CMM Inspection
►All Gauges monitored and certified back to NIST
►Optical Comparator